Clifford’s revolutionary QSW weshwelder is designed to take all the guesswork out of mesh panel manufacturing. Laser guided tooling setup ensure that product changeovers are quick, optimal, efficient, and simple, while our frontend software automatically calculates the optimal weld settings for each recipe.
Trial and error software setup is a thing of the past with our AI powered frontend. AI automatically calculates the optimum settings for welding current, welding pressure, weld time, and weld squeeze for each recipes wire diameters. The simple touch screen interface will guide the operator with step-by-step wizards and 3D modelled illustrations.
HOW IT WORKS.
The operator creates a drawing of the new panel on the screen. The machine scans and detects the existing position of the linewire guides and weld elements on the machine. With the new recipe as input, the machine calculates the optimal position of all the components on the machine.
Using laser guidance, the machine takes the operator through a step-by-step process to set up the components. These include the linewire guides, the weld presses, magnets and sensors, as well as the pull-out grippers.
The easy-glide welding arrangement is operated by a single locking lever. Each weld element uses guide arrow lights for identification and direction adjustment confirmation. No tools are required.
Each 75mm weld element can weld up to 3-line wires at a time. MFDC – (Medium Frequency Direct Current) welding is standard for fast high-quality welds.
Magnet and gripper positions are calculated by the frontend and are equally easy to set with no tools required. Ruler guides are attached to the tooling to ensure your positioning is exact.
Product flexibility, consistent weld quality and quick changeover times are what the machine has been designed for. With speeds of up to 150 crosswires per minute, and only 1 operator required to run the machine, you can be assured a great return on investment.
QUICK-CHANGOVER MESH WELDER PHOTOS
MESH WELDER RANGE:
ENTRY LEVEL MESH WELDER
Although cost-effective, this machine can weld a very high-quality product and can be tooled for a wide range of products.
HIGH-SPEED MESH WELDER
High-speed production lines with quick changeovers and suited for long product runs.
VERSATILE JIG WELDER
Versatile jig welder designed for Job Shops, where products can be easily added and customised.
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